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大流(liú)量螺(luó)杆泵用于(yú)油庫(kù)裝卸泵(bèng),原(yuán)油中轉泵為石(shí)化,電力行業提(tí)供保(bǎo)障
發布時(shí)間(jiān):2015-6-3 15:40:16 點擊次(cì)數:

  

●性(xìng)能範(fàn)圍:range of performance:

    1、最高工(gōng)作壓力4.0mpa  1, the maximum working pressure of 4.0 mpa

    2、流量範(fàn)圍 11000m3/h 2, 1 ~ 1000 m3 / h flow range

    3、溫(wēn)度(dù)範圍-20120  3-20 ~ 120 , temperature range

    4、介(jiè)質粘度 13000mm2/s,降低轉速可達(dá)到106mm2/s 介質(zhì)粘度對雙(shuāng)螺杆(gǎn)泵性能影(yǐng)響較(jiào)大,泵的(de)名(míng)義排(pái)量是(shì)指(zhǐ)在特定(dìng)粘度(dù)條件(jiàn)下的排量,為保證泵(bèng)能在較高(gāo)效率下工(gōng)作,在試驗(yàn)不充(chōng)分時,建議(yì)按下列(liè)粘度條(tiáo)件選擇(zé)轉速:介(jiè)質粘度(dù)cst轉速r/min  <4001500 < pan> 400 12001000  12003600750

    4, 1 ~ 3000 was/s, medium viscosity reducing speed can reach 106 was/s medium viscosity influence the performance of double screw pump, pump displacement refers to the specific viscosity of conditions in the name of the displacement, in order to ensure the pump can work in high efficiency, when the test is not sufficient, suggestion choice speed on the viscosity of the following terms and conditions: medium viscosity cst speed r/min < 4001500 400 ~ 12001000, 1200 ~ 400.

    ●雙(shuāng)螺杆泵有(yǒu)密封(fēng)式和(hé)不(bú)密封式(shì)兩(liǎng)種類型(xíng),按介(jiè)質從一端還是 從兩端(duān)進(jìn)入齧合空(kōng)間(jiān),雙螺杆又被分(fèn)為雙吸(xī)式(shì)和單吸式兩(liǎng)種結構。雙螺杆(gǎn)泵是外齧(niè)合的(de)螺杆泵,它(tā)利用(yòng)相互(hù)齧合,互不(bú)接觸(chù)的兩(liǎng)根螺(luó)杆來抽送液體(tǐ)。雙螺杆泵(bèng)為一(yī)種雙吸(xī)式(shì)非密閉的雙(shuāng)螺(luó)杆泵。一端伸出(chū)泵外(wài)的主(zhǔ)動螺杆由原動機驅動。主(zhǔ)動螺杆與從動螺杆(gǎn)具有不同(tóng)旋向的螺紋。螺(luó)杆與(yǔ)泵體緊密(mì)貼合。從(cóng)動螺杆是通過同步齒(chǐ)輪由主(zhǔ)動螺杆(gǎn)帶動的。double screw pump has sealed and not enclosed two types, according to the medium from the side or from both ends into space meshing, double screw was divided into double suction type and structure of single suction type two kinds.screw pump, twin screw pump is the external gear utilizing the mesh each other, mutual contact of two screw to pumping liquid.double screw pump is a kind of double suction not airtight double screw pump.active outside the side out of the pump screw driven by a prime mover.driving screw and driven screw thread with different handedness.screw pump body and tightly.driven screw is driven by synchronous gear by the active screw.

 

    ●雙螺杆(gǎn)泵作(zuò)為一種容(róng)積式泵(bèng),泵(bèng)内吸入室(shì)應與(yǔ)排出(chū)室嚴密(mì)地隔開(kāi)。因此,泵體(tǐ)與螺(luó)杆外(wài)圓表面及(jí)螺杆與螺杆間(jiān)隙應盡(jìn)可能小(xiǎo)些。同時(shí)螺杆與泵(bèng)體、螺杆與螺(luó)杆間又相(xiàng)互(hù)形(xíng)成密封腔,保證(zhèng)密閉,否則就可能有液體(tǐ)從間(jiān)隙中倒流(liú)回去(qù)。double screw pump as a positive displacement pump, the pump suction chamber should be closely separated and discharge chamber inside.therefore, the pump body and screw cylindrical surface and screw and screw clearance should be as small as possible.screw pump body and at the same time, each other between the screw and screw and form a sealed chamber, ensure airtight, otherwise there may be liquid backflow from the gap.

    ●雙螺杆泵可分(fèn)為内置軸(zhóu)承和外置軸(zhóu)承兩種(zhǒng)形式(shì)。在内置軸承的結(jié)構型式(shì)中軸(zhóu)承(chéng)由(yóu)輸(shū)送物進(jìn)行潤滑。外置軸承結構的(de)雙螺杆泵工作(zuò)腔同(tóng)軸承是分(fèn)開的(de)。由(yóu)于這種(zhǒng)泵的結構和螺(luó)杆間(jiān)存在的側間隙,它可(kě)以輸(shū)送非潤(rùn)滑性介(jiè)質。此外,調(diào)整同(tóng)步齒(chǐ)輪使得螺(luó)杆不接觸,同時(shí)将輸(shū)出扭(niǔ)矩的一半傳(chuán)給(gěi)從動(dòng)螺杆。正(zhèng)如所有螺杆泵一樣,外(wài)置軸(zhóu)承式雙螺(luó)杆泵也有(yǒu)自吸(xī)能(néng)力,而且多數(shù)泵輸送元(yuán)件(jiàn)本身都(dōu)是(shì)雙吸對(duì)稱布置,可消除(chú)軸向(xiàng)力,也(yě)有很(hěn)大的(de)吸(xī)高(gāo)。double screw pump can be divided into internal bearing and the outer bearing two forms.in the built-in bearing structure bearing lubrication by conveying material.working with external bearing structure of the double screw pump bearings are separated.owing to the pump structure and side clearance between screw, it can transport non-lubricative medium.in addition, the adjustment of the synchronous gear makes the screw does not contact, at the same time the output torque of the half to driven screw.like all of the screw pump, external bearing type twin-screw pump, and most are double suction pump element itself symmetric arrangement, can eliminate the axial force, also has a lot of high absorption.

    ●雙螺(luó)杆泵系列産品(pǐn)分為單吸(xī)雙螺(luó)杆泵和雙吸雙螺杆泵兩大類。該系列産(chǎn)品具(jù)有特殊的螺杆型線和(hé)與(yǔ)之配套的特殊結構(gòu),廣泛适用于石(shí)油、化工、冶(yě)金、鋼(gāng)鐵、電力(lì)、船(chuán)舶(bó)、制(zhì)藥、食品、建材等(děng)各種(zhǒng)行(háng)業(yè),其适(shì)用介(jiè)質(zhì)之多、輸(shū)送範(fàn)圍之(zhī)廣、應(yīng)用工況之(zhī)複雜(zá)是其它泵類産(chǎn)品無法(fǎ)比拟的。這些特點也使(shǐ)得該系列(liè)泵具有潛(qián)在的使用(yòng)發展前景。double screw pump series products are divided into single suction of two kinds of double screw pump and double suction double screw pump.this series of products have special screw lines and form a complete set with the special structure, widely used in petroleum, chemical industry, metallurgy, steel, electricity, shipbuilding, pharmaceutical, food, building materials and other industries, by as much as its applicable medium, transmission range wide, application condition of the complex is unmatched by other pump product.these features also makes the use of this series of pumps with potential development prospects.

    ●泵體内裝有兩(liǎng)根左(zuǒ)、有施(shī)單(dān)頭螺紋(wén)的螺杆,主動螺(luó)杆2由動力(lì)機(jī)驅(qū)動轉(zhuǎn)動時(shí),靠同(tóng)步齒輪(lún)1帶(dài)動從(cóng)動螺(luó)杆3轉動。兩(liǎng)根螺杆以(yǐ)及螺(luó)杆與泵體(tǐ). 之間存在着間隙,該(gāi)間隙(xì)靠齒輪和(hé)軸承保證(zhèng)。其間(jiān)隙大(dà)小,取決于(yú)液體粘度、工作(zuò)壓力等因素。由(yóu)于每(měi)根(gēn)螺杆兩(liǎng)端螺(luó)紋的(de)旋向相反,螺杆(gǎn)轉動(dòng)時,由螺(luó)杆齧(niè)合(hé)線形成的(de)泵工作腔(qiāng)。equipped with two left in the pump body, a single thread screw, active screw driven by engine 2 turns, driven by synchronous gear 1 driven screw 3 rotation.two screw and screw and pump body. there is a gap between the gap by gear and bearing.the gap size, depends on the liquid viscosity, pressure and other factors.because each thread rotate to the opposite on both ends of the screw, the screw rotates, formed by the screw meshing line pump working chamber.

 

 

   ●該(gāi)型泵采(cǎi)用雙(shuāng)吸式結構(gòu),螺杆兩端處于(yú)同一壓(yā)力腔中(zhōng),軸向(xiàng)力可以自(zì)行平衡。兩(liǎng)端軸(zhóu)承采(cǎi)用外裝式(shì),單獨采用潤滑油()潤(rùn)滑(huá),因而(ér)不受(shòu)輸送(sòng)介質(zhì)的影響(xiǎng)。兩螺杆(gǎn)間用一對同步齒輪(lún)驅動,螺杆(gǎn)齒面間并(bìng)不(bú)接(jiē)觸,而留有一微(wēi)小間隙,介(jiè)質中(zhōng)的雜(zá)質并不能對螺杆(gǎn)齒面産(chǎn)生直(zhí)接的磨(mó)損(sǔn)(除沖(chòng)刷(shuā)外(wài))。 除一(yī)些小排量泵外(wài)(2w.w4.0以下(xià)),一般在泵(bèng)體上(shàng)都(dōu)帶有内(nèi)流式(shì)安(ān)全閥,當(dāng)排放壓力(lì)超過額定(dìng)值時,有一(yī)定的保護作用(yòng)。 泵(bèng)體上(shàng)的(de)進出(chū)口方向有兩種,一為(wéi)水平(píng)進,水(shuǐ)平出;二為水平(píng)進,垂(chuí)直向(xiàng)上出;用戶可根據自(zì)己需要選(xuǎn)擇。this type pump adopts double suction type structure, at the same pressure in the cavity on both ends of the screw, the axial force can balance itself.both ends of bearing mounted outside using, lubricated by lubricating oil (grease) separately, and therefore not affected by the medium.with a pair of synchronous gears drive between the two screw, the screw does not contact between tooth surfaces, and leave a small gap, the impurities in medium can not be directly on the screw tooth surface wear (except wash).except a few small displacement pump (below 2 w. w4.0), generally contain flow relief valve on the pump body, when the discharge pressure exceeds rating, has certain protective effect.there are two kinds of the direction of the import and export on the pump body, one for level, level;secondly, level, vertical;user can choose according to their own needs.

   ●雙螺杆泵如何進行日常維(wéi)護與保養:daily maintenance and maintenance:

    1、每日的維(wéi)護和(hé)保(bǎo)養(yǎng)1, daily maintenance and maintenance

    1.1在螺(luó)杆泵(bèng)停(tíng)泵時檢(jiǎn)查齒輪箱(04)内的油位。若(ruò)有必要(yào),拆下注油(yóu)螺塞(131),加油(yóu)至油标(106)的(de)中心處為止。1.2聽(tīng)聽是否有異常(cháng)噪聲與(yǔ)震(zhèn)動。1.3在(zài)泵運(yùn)轉(zhuǎn)時檢查(chá)泵是否(fǒu)有(yǒu)洩漏。1.1 in the screw pump when the pump is going to check the oil level in the gear box (04).if necessary, disassembling bet on oil plug (131), go to the center of the oil standard (106).1.2 listen to whether there are abnormal noise and vibration.1.3 check for leaks pump when the pump is running.

    注意:對(duì)于機械(xiè)密封,在大多數情況下(xià),由于汽(qì)化導緻從(cóng)密封洩液孔處觀察(chá)不到洩漏,但有(yǒu)時少量而又穩(wěn)定的洩漏是允(yǔn)許的(de)。note: for mechanical seal, in most cases, due to evaporation from seal leakage of fluid leaking hole in observation, but sometimes a small amount and stable leakage is allowed.

    2、每(měi)周檢查與保養2, weekly inspection and maintenance

    2.1對于已(yǐ)經停止工作(zuò)一(yī)周以上的(de)泵,應(yīng)打開(kāi)進(jìn)、出(chū)口閥(fá)門,接通(tōng)電動機電源,點(diǎn)動幾次(cì)泵。2.2檢查進、出口管道上的(de)閥門(mén)是否(fǒu)可(kě)以(yǐ)工作(zuò)正常(cháng)。

2.1 for pump has stopped working for more than a week, should open the inlet and outlet valve, turn on the motor power supply, pump point move several times.2.2 check whether the valve in the inlet and outlet pipe can work normally.

    3、每季的維(wéi)護與保(bǎo)養(yǎng)3, quarterly maintenance

    3.1檢查(chá)所有(yǒu)基礎上的螺母和壓緊裝置的螺栓是否(fǒu)松動。3.2安裝規定(dìng)每三月把齒輪(lún)箱的油(yóu)更(gèng)換一次。松開齒輪箱(04)的放(fàng)洩螺塞(130),将齒輪(lún)油放掉。擰(nǐng)緊放洩螺(luó)塞,打開注油螺塞(131),注(zhù)入清潔(jié)的輕油(yóu),清洗齒輪箱。清(qīng)洗幹淨後(hòu)打開(kāi)放(fàng)洩(xiè)螺塞,放掉(diào)輕油,擰緊放洩(xiè)螺塞(sāi),從注油螺塞口注入規定(dìng)的齒(chǐ)輪油至油(yóu)标(106)中(zhōng)間(jiān),擰緊注油螺(luó)塞。3.1 check all the nuts and bolts compaction device on the basis of whether is loose.3.2 installation regulations every march the gearbox oil replacement.loosen the gear box (04) drain plug (130), put off the gear oil.tighten the drain plug, open the oil plug (131), the injection of light oil cleaning, clean the gear box.clean after playing open drain plug, release the light oil, tighten the drain plug, from the oil plug mouth into the provisions of the gear oil to oil standard (106), tighten the oil plug.

    4、每年的維護與保(bǎo)養4, the annual maintenance

    4.1檢(jiǎn)查聯軸器的對(duì)中情(qíng)況(kuàng)。4.2對照泵和電(diàn)機的銘牌(pái)的數值(zhí),檢(jiǎn)查泵(bèng)的流(liú)量、壓(yā)力和(hé)功率的情(qíng)況。如(rú)果有(yǒu)必要(yào),在壓力(lì)和(hé)流量(liàng)下降(jiàng)很多(duō)的情況(kuàng)下(xià),則應對泵進行(háng)拆卸(xiè)檢(jiǎn)修,更換(huàn)維修已(yǐ)損(sǔn)壞的(de)部件(jiàn)。當然如果(guǒ)泵的(de)性能(néng)仍然令人滿意,則無需拆(chāi)泵維修。4.1 check the coupling of the situation.4.2 the numerical control of the pump and motor nameplates, check the status of the flow, pressure and power of the pump.if necessary, in many cases fall in pressure and flow, should be made for the pump to remove the maintenance, replacement of repair damaged parts.of course, if the performance of the pump is still unsatisfactory, you do not need to dismantle the pump maintenance.

    5、潤滑油(yóu)系統油料(liào)更換時間5 oil, lubricating oil system change of time

    5.1軸承(chéng)每月加(jiā)入一次(cì)3#通用锂基潤滑(huá)脂。5.2齒(chǐ)輪箱新泵(bèng)累計250小時更換(huàn)美(měi)孚牌(pái)140或長城(chéng)牌150車(chē)用齒輪油;連續(xù)運轉(zhuǎn)每1000小(xiǎo)時,更換一(yī)次上(shàng)述相(xiàng)同的車用(yòng)齒(chǐ)輪油。5.3機(jī)械密(mì)封油:保(bǎo)證停(tíng)機(jī)時油位在(zài)檢視(shì)孔中(zhōng)心,日常視(shì)情況(kuàng)補(bǔ)充,油品(pǐn)牌号:iso vg22-150vg28(相當(dāng)于20号(hào)機油),每(měi)半(bàn)年(nián)更(gèng)換一(yī)次。5.1 bearing join once a month 3 # general lithium grease.5.2 new pump gear box has 250 hours to replace mobil card 140 or the great wall brand 150 vehicle gear oil;every 1000 hours continuous operation, the replacement of the same vehicle gear oil at a time.5.3 mechanical seal oil: ensure that the oil level when the stop in the center of the peep hole, supplement daily circumstances, product brand: iso vg28 vg22-150 (equivalent to 20 oil), replaced once every six months.